NestOne Solutions

 

 

 

 

 

 

Since 1986 JETCAM has over 8,000 installations in over 70 countries around the world.  Many clients have justified the products by saving part programming time, increased material utilization and machine optimization.  Below is a small selection of clients success stories.  All studies are available in PDF format.


 

 

 

 
       
 
   
 

Hearth N Home

(Lakeville, MN)

 
 

Machines

    • 2 Amada Vipros 359 King
    • 1 Amada Vipros 255 King
    • 2 Mazak X-510 Champ Laser
    • 4 Mazak X-48 Champ Laser
    • 2 Mazak Mark ll X48 Super Turbo
    • 2 Strippit 1000XP

Benefits

  • 10% more efficient than evaluated competitors
  • ROI in 10 months
  • Saved 2 hours a day in reduced programming time
  • 12 people trained in 2 hours
     
       
 

Lozier 

(Omaha, NE)

 
 

Machines

    • 9 Mazak NTX48 Lasers
    • 1 Mazak STX48 Laser
    • 1 Mazak NTX510 Laser
    • 2 Mazak STX510 Lasers
    • 1 Bystronic 3015/FMS Tower
    • 1 Amada Pega 357 w/L-UL
    • 1 Strippit 1250 XP
    • 1 Strippit 1250 S
    • 1 Finnpower F6 Express w/L-UL system
    • 3 Finnpower SG6 with Load system

Benefits

  • Best out of three systems benchmarked
  • Replaced 6 CAM systems with JETCAM
  • All 6 plants installed within 1 week
       
       
 

Franke Food Equipment

(US, Poland, China, Philippines, and Switzerland)

 
 

Machines

    • 2 Trumpf 3030 Lasers
    • 3 Trumpf 3050 Lasers
    • 1 Amada Coma Punch
    • 2 Finnpower TP 25

Benefits

  • Saving 5% over older software
  • Machine cycle time improved by 15%
  • System paid for in approx. 3 months
  • Support requirement decreased by 2/3rds
       
   

 

 
   

GT Metals

(Alberta, Canada)

 
 

Machines

    • 1 Mazak Laser

Benefits

  • 90% reduction in nesting time.
  • 20% improvement in machine cycle time.
  • 25% improvement in material savings.
  • Much less support than previous system.
       
       
 

MPE 

(Milwaukee, WI)

 
 

Machines

    • 2 Amada 2510 Apelio III
    • 1 Amada 357 Pega Queen
    • 2 Amada357 Pega Vipros
    • 2 Mits ML2512LXP Lasers
    • 1 Mits 3015LVPlus Laser

Benefits

  • 5% more efficient nests over 3 competitors.
  • Up to 60% reduction in programming time.
  • 10-15% reduction in machine cycle time.
  • Up to 20% in material saving.
       
     
 

TAW

(Tampa, FL)

 
 

Machines

    • Cincinnati Laser CL-7A
    • Amada Pega

Benefits

  • 20% reduction in material
  • 75% reduction in programming time
  • Ability to move jobs between machines seamlessly
     
       
 

Engineered Metal Products

(Jackson, WI)

 
 

Machines

    • Amada Gemini Laser
    • Amada 2510 Apelio

Benefits

  • System paid for itself in less than 6 months
  • Programming time reduced by at least 90%
  • Machining time improved by 20-30%
  • Nest efficiency improved by 30%
       
       
 

Lincoln

(Cleveland, OH)

 
 

Machines

    • 1 Cincinnati Laser
    • 1 Bystronic Laser
    • 1 Amada Punch Press
    • 1 Strippit Punch Press
    • 1 Finnpower Punch Press

Benefits

  • Programming time reduced by 20%
  • Saving over a week in production time per year.
       
       
 

Adam Integrated Industries

(British Columbia, Canada)

 
 

Machines

    • 1 Trumpf L2503 Laser
    • 1 FastCut Plasma

Benefits

  • Material improvement of 20%
  • Staff trained in 2 hours
  • Reduction in staff dedicated to programming
  • CAD to NC code is 30% faster
       
       
   

CNC Metal Fabrication

(Toronto, Canada)

 
 

Machines

    • 1 Finnpower A5-25 Punch Press
    • 1 Danobat P1631 Punch Press
    • 1 Mitsubishi ML3015 LV Plus Laser

Benefits

  • Single CAM system for all equipment.
  • Easily switch any part or nest to another machine
  • JIT Nesting
  • Excellent same day support from NestONE
 
 
 
 
 
 

Bombardier

(Montreal, Canada)

 
 

Machines

    • 1 American GFM Ultrasonic Cutter
    • 1 Shoda Quad 4 Router
    • 1 Multicam Router

Benefits

  • System paid for itself in 2 months
  • 500% improvement in programming time
  • 375% improvement in nesting time
  • 5% reduction in machine cycle time
     
     
   

Trek Bicycle Corp.

(Wisconsin)

 
 

Machines

    • 3 Gerbers DCS 2500 CNC Knife Cutters

               

Benefits

  • ROI in just 9 months
  • 5% increase in material yield
  • RCP allowed for totally unmanned nesting saving 1-2 hours per kit.
       
       
 

Red Bull Technology

(Milton Keynes, UK)

 
 

 

Machines

    • Zund Knife Cutter

               

Benefits

  • ROI in just 3 months
  • At least 16% more efficient than previous software in benchmark tests
  • Machine cycle time reduced by up to 42%
Bombardier shoda router case study
       
       
 

Embraer

(Sao Paulo Brazil)

 
 

Machines

    • Lectra Vector 2500 conveyer knife cutter
    • 1 Trumpf BFZ 3000 Router
    • 1 Creneau CNC Route

Benefits

  • Most efficient of 5 systems benchmark
  • 4% reduction in material on composite's
  • Creates nests in minutes rather than hours
  • Saving 6 hours per day in programming
  • Single system to run routing and composite
       
       
 

Bombardier

(N. Ireland)

 
 

Machines

    • 1 Shoda TR Router
    • 1 Trumpf BFZ 260 Router
    • 1 Trumpf 240R Punch Press
    • 1 Trumpf TC200R Punch Press

Benefits

  • Replaced ageing UNIX system
  • Programming time reduced by up to 90%
  • 10-15% material saving
  • Programming twice the number of machines with 30% resource reduction   
Bombardier shoda router case study
     
       
   

Compsys, Inc.

(Melbourne, Florida)

 
 

Machines

    • 2 Eastman 72" Knife Cutters
    • 1 Accu-Router Series ll Router

Benefits

  • 15% immediate material savings
  • Ability to automatically select best sheet roll for job.
  • Integrated into orders database
  • 70% reduction in programming time
  • ROI in 6 months
       
       
 

Quest Aircraft

(Sandpoint, Idaho)

 
 

Machines

    • 1 Komo Router VR512

Benefits

  • Saving up to 50% on material waste
  • Parts that took 20 minutes to tool are now tooled automatically
  • An engineer who missed training was able to train himself
  • No support calls since system went live
  • From DXF to complete nest in minutes
       
       
 

St Bernard Composites

(Farnborough, UK)

 
 

 

Machines

    • Zund Knife Cutter
    • Exact Knife Cutter

Benefits

  • Average of 4% material savings
  • Users fully trained in 3 days
  • System paid off in 6 months
  • Reduced DXF to cutting to 2 days
Bombardier shoda router case study
       
     
 

Advance Thermal

(Chicago, IL)

 
 

Machines

    • 1 Zund Knife Cutter

Benefits

  • Completely Automated System eliminating 20+ processes
  • Remotely installed and trained
  • Nesting improvement of 25%
       
       
 

Aircelle

(Burnley, UK)

 
 

Machines

    • 2 Zund Knife Cutters

Benefits

  • ROI in just 50 days
  • At least 20% more efficient than previous software in benchmark tests
  • Machine cycle time reduced by up to 20%
       
       
   

Mueller Die Cut Solutions

(Charlotte, NC)

 
 

Machines

    • 1 Zund L-2500 Knife Cutters
    • 1 Ingersoll Rand Water Jet 2500

Benefits

  • 4% material savings over closest Competitor
  • Nesting time reduced by 90%
  • Programming time reduced by 30%
  • One software driving both knife cutter and waterjet
       
       
       
       
 

       
 
Wagner Machine Company

(Champaign, IL)

 
 

Machines

    • 1 Omax 2652 Waterjet
    • 1 Omax 55100 Waterjet

 

Benefits

  • 600% improvement in nesting time saving 3 hours per day
  • 50% material utilization improvement
  • Optimized specifically for OMAX
  • Trained in 1/2 a day
     
     
 

Custom Cut

(British Columbia, Canada)

 
 

Machines

    • Omax Water Jet 80160

Benefits

  • Reduced machine cycle time by 8%
  • Over 10% more efficient than other systems compared
  • Change any part on nest w/o having to rework nest
       
       
   

Mueller Die Cut Solutions

(Charlotte, NC)

 
 

Machines

    • 1 Zund L-2500 Knife Cutters
    • 1 Ingersoll Rand Water Jet 2500

Benefits

  • 4% material savings over closest Competitor
  • Nesting time reduced by 90%
  • Programming time reduced by 30%
  • One software driving both knife cutter and waterjet
       
       
 
Vanalphen

(Drunen, Holland)

 
 

Machines

    • 1 Omax 60120Waterjet

 

Benefits

  • System paid for in 3 months
  • 30% material utilization improvement
  • Operator saved 2 1/2 hours daily
  • Trained and installed in 4 hours